Plate Heat Exchangers for Efficient Low Viscosity Fluid Applications

Plate Heat Exchangers

HRS plate heat exchangers are ideal for applications where the fluids have relatively low viscosity with no particles. They are also an ideal choice where product outlet temperature is close to the service inlet temperature. Plate heat exchangers consist of thin, corrugated plates packed inside a frame, with the product in alternate channels, and service fluid in between product channels. The compactly designed HRS plate heat exchangers range consists of a number of herringbone patterned, pressed heat transfer plates. All HRS plate heat exchangers are designed to give the correct thermal length for the heat transfer required. Two types of thermal length plates, high and low theta, are available so that unit sizes can be optimised across a range of processes. By mixing the two types of theta plate, the most cost-effective solution can be designed and supplied. HRS plate heat exchangers also feature a flexible design so that multi-section units consisting of two or more plate packs separated by intermediate pressure plates or C-plates are possible.
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BENEFITS

Plate heat exchangers (PHEs) offer several advantages, particularly when handling low-viscosity fluids without particles.

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    High Heat Transfer Efficiency
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    Compact and Space-Saving Design
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    Ease of maintenance and Cleaning
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    Versatile for Various Applications

PRODUCTS

FAQ

Plate heat exchangers consist of thin, corrugated plates assembled within a frame. The product flows through alternate channels, while the service fluid passes through the intervening channels. This arrangement facilitates efficient heat transfer between the two fluids without direct contact.

HRS provides two main types of plate heat exchangers:

  • Gasketed Plate Heat Exchangers: These feature glueless clip gaskets for easy maintenance and are suitable for applications such as heating, cooling, pasteurising, and sterilising in the food and dairy industries.
  • Brazed Plate Heat Exchangers: These consist of corrugated plates sealed by furnace brazing, offering a compact and efficient solution for various heat recovery applications.

HRS gasketed plate heat exchangers are typically manufactured from AISI 304/316 stainless steel or titanium, with plate thickness options of 0.6mm, 0.8mm, or 1.0mm. The frames are constructed from painted carbon steel, and the units are fitted with EPDM or NBR gaskets.

Plate heat exchangers offer several benefits, including:

  • High Heat Transfer Efficiency: The corrugated plate design induces turbulence, enhancing the heat transfer coefficient.
  • Compact Design: Their structure allows for a high surface area in a relatively small footprint.
  • Flexibility: The modular design enables customisation to specific process requirements.
  • Ease of Maintenance: Gasketed models allow for straightforward disassembly and cleaning.

HRS plate heat exchangers are utilised across various industries, including:

  • Food & Beverage: For processes like pasteurisation, sterilisation, and cooling.
  • Pharmaceutical: For heating and cooling processes requiring strict hygiene standards.
  • Industrial: In sectors like petrochemicals and fine chemicals for efficient heat recovery.

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